1616 pallet machine
1. PRODUCT
Blow Moulding Machine .
The product satisfy GB13508-92、SN04499.2-95 requirement.
The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus OTHER PALLET.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
2. CONFIGURATION 
Mainframe
XHD PALLET Full automatic Plastic blow molding machine
Thickness control system Japanese MOOG；
Down-shot unit；
Withdrawing device；
Automatic pick-off；
3.OUTPUT
Two 130MM screw ＞500KG/H
4. Equipment configuration and price
| Name |
| 1616 pallet machine 100L single layer |
| 1616 pallet machine 100L double layers |
| 1616 pallet machine 120L single layer |
| 1616 pallet machine 120L double layers |
| 1616 double side steel mold |
| 1212 single side steel mold |
| 22KW air compressor and 2m³air tank |
| Cooling machine 40HP |
| Crusher 37KW |
OUR COMPANY PROD
LOAD：
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MODEL |
Dynamic load |
Static load |
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Single side |
1-1.5 TON |
4TON |
|
Double side |
2TON |
6TON |
Quality Standard（GB/T15234-94）
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ITEM |
TECHNICAL REQUIREMENTS |
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SINGLE SIDE |
DOUBLE SIDE |
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EDGEWISE CRUSH RESISTANCE |
TRANSFORMATION mm<= |
4 |
4 |
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FACADE |
NO CRACK AND DEFORMATION |
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CROSS-BEND TEST |
DEFLECTION VALUE mm<= |
70 |
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LOAD DEFLECTION RATE |
1.5 |
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FACADE |
NO CRACK AND DEFORMATION |
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STRENGTH TEST |
LOAD DEFLECTION RATE |
5 |
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ANGLE FALLING STRENGTH TEST |
DIAGONAL RATE mm<= |
1 |
1 |
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FACADE |
NO CRACK AND DEFORMATION |
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THE BALANCE OF LOAD STRENGTH TEST |
STRENGTH TEST |
5 |
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FACADE |
NO CRACK AND DEFORMATION |
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USEING SAMPLE
Specification（Pallet）
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I. Working Condition |
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Working Envionment |
， Indoor, ventilated |
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Bridge crane height ≥9m |
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10cm Plant foundation Concrete ≥10cm |
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Be avoid of magic field |
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Humidity degree ≤90% |
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Indoor temperature 0-45℃ |
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Power Source |
3-phase 4 wires 50Hz，380V-415V |
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Cooling Water |
Water temperature ≤20℃ |
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Water pressure ≥0.3Mpa |
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Water consumption 50T/H |
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Air Source |
Air source pressure 0.8Mpa |
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Air pressure for product forming 0.2-0.4 mpa |
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Raw Material |
HDPE/HMW-HDPE |
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II. Overview
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No. |
Item |
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1 |
Extruder |
2 sets single screw 130mm extruder |
|
2 |
Machine die head |
100L single layer accumulator type die head |
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100L double layers accumulator type die head |
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120L single layer accumulator type die head |
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120L double layers accumulator type die head |
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3 |
Clamping Unit |
3 pieces type clamping unit with 2 pull bars |
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4 |
Machine Frame |
machine frame with elevator |
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5 |
Material loader |
Three Spring feeding machine |
|
6 |
Blow Unit |
multifunction blow seat |
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7 |
Robert |
adjustable robot |
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8 |
Hydraulic System |
+ Delta servo main hydraulic unit and Wall thickness control small hydraulic unit |
|
9 |
Pneumatic System |
pneumatic control system |
|
10 |
Electric System |
PLC Siemens PLC electric system |
|
11 |
Power |
Total load 500.25 kw with 260 average consumption |
|
12 |
Machine Dimension (L x W x H) |
12*6.5*7 |
|
13 |
Machine Weight |
48TON |
|
14 |
Product Range |
MAX 1616 pallet |
|
15 |
Melting Capacity |
500 KGS / Hour |
|
16 |
Layers |
1 to 2 |
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III. Technical Details
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| 3-1. Extruder | |||
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Screw and Barrel |
Screw Diameter |
130/130 |
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Screw L/D |
30:1 |
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Screw Material |
38CrMoAl |
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Barrel Material |
38CrMoAl |
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Driving Motors and Inverter |
Motor Brand |
Siemens motor |
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Power |
132KW/132KW |
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Inverter |
ABB AC550 |
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Gear Box |
Brand |
GUOMAO |
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Hard Surface and Hardness |
375 |
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Water Cooling Unit |
Seperated heat exchanger |
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Temperature Control |
Heaters |
Cast aluminum heating ring |
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Heating Zone |
14 ZONE |
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Heating Power |
72KW |
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Cooling Hoses Design |
， With manifold，tidy and won’t block the way. |
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Cooling System |
， Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit |
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| 3-2. Machine die head | |||
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Accumulator |
Style |
Accumulator type |
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Volume |
100L/75KGS |
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120L/90KGS |
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Material |
38CrMoAl & 45# steel |
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overflow hole |
side mounted overflow hole |
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Material Pushing and Thickness Control Cylinder |
Model |
。 2-in-1 cylinder for material pushing and thickness control |
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Working Pressure |
≤16 Mpa |
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Working Temperature |
≤70°C |
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oil temperature control unit |
， water-cooled plate，reduction of temperature，keeping cylinder working with good temperature |
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Die Pin and Core Pin |
Material |
45# steel |
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Size |
Matching products |
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Temperature Control |
Heaters Style |
High efficient ceramic heating ring |
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Power |
100KW |
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| 3-3. Clamping Unit | |||
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Unit Style |
3 pieces type clamping unit with 2 pull bars |
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Clamping Board |
Board Type |
， Multi-row screw template, easy to clamp fixing |
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Platen Size |
H1900 x W1800 |
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Daylight Between Platens |
750-2400MM |
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Material |
45# steel & A3 steel |
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Clamping Cylinder |
Working Pressure |
≤21mpa |
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Clamping Force |
2200KN |
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Mould Changing Unit |
Driving Type |
hydraulic |
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Moving Distance |
2160 |
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3-4. Machine Frame and Appearance |
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2nd Floor Platform Elevator |
Material |
Cast steel |
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Stroke |
500MM |
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Power |
2.2kw |
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Reducer Ratio |
29 |
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Machine Protective Cover and Guardrail |
XINHENGDA |
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| 3-5. material feeding system | |||
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Type |
， ， Spring model feeding unit，It can transmit a variety of materials no need filter |
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Power |
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| 3-6. Blow seat | |||
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Five function blow seat |
XINHENGDA |
, ， ， 。 500MM。Five functions: air blowing and exhausting, material sealing, material stretching, up and down , cylinder adjust range 500MM, horizontal position adjusting |
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| 3-7. Robot | |||
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Four functionrobot |
XINHENGDA |
， ， , 。 Function: moving forward/back, close and open, water cooling，height adjusting. |
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| 3-8. hydraulic system | |||
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Hydraulic station |
Stack-up hydraulic sysytem |
， ， 40%Delta Delta servo hydraulic station.1. hydraulic system response time short, 2. hydrauilc pressure increase quickly,3，Saving more than 40% |
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Big pump& valve unit |
Oil Tank Size |
1000 L |
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，Cooling method |
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Control method |
servo control |
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Motor |
delta servo motor |
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Pump & Valve |
Yuken |
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Wall thickness control unit |
Control method |
Servo valve control |
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Motor |
WANNAN motor 5.5KW |
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Pump & Valve |
Taiwan brand |
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Pressure Storage Device |
China famous brand |
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| 3-9. Pneumatic system | |||
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Pneumatic System |
Separate Pneumatic Station |
， 。 pneumatic valves are in the same station, convenient for maintainance and operation. |
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Pneumatic Valve |
Smc SMC and Chinese top brand |
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| 3-10. Electric Control System | |||
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Electric Control |
PLC |
Siemens |
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Touch screen |
Proface Japan |
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Multi Language Operating Screen |
。Chinese + English + Customer’s local language |
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Contactor and Breaker |
Siemens |
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Other Low Voltage Electronic Parts |
Chint |
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Temperature Control Program |
Peak Shifting and Progressive Heating Method |
， ，PLC ， Intelligent heating to reduce energy consumption |
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Heating control by SSR |
， ， 。 SSR 。Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage. |
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Wall thickness control |
Axis direction thickness controllor |
MOOG 200 point |
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LOW-VOLTAGE APPARATUS |
SIEMENS |
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PNEMATIC |
CHINESE TOP BRAND AND SMC JAPAN |
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HYDRAULIC COMPONENT |
YUKEN |
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SEAL |
DICHTOMATIK GERMANY AND TAIWAN DZ |
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SCREW MOTOR |
SIEMENS |
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PROXIMITY SWITCH |
OMRON |
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PLC |
SIEMENS OR GEFRAN ITILY |
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TEMPERATURE CONTROL |
SIEMENS OR GEFRAN ITILY |
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TOUCH SCREEN |
PROFACE JAPAN OR GEFRAN ITILY |
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LINEAR GUIDEWAY |
HIWIN TAIWAN |
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WALL THINKNESS CONTRAL SYSTEM |
MOOG USA OR GEFRAN ITILY |
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FREQUENCY CONVERTERS |
ABB（AC550） |
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REDUCTION BOX |
GUOMAO |
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Electronic scale |
GEFRAN ITILY |
| SERVO SYSTEM (STANDARD CONFIGURATION) | |
|
SERVO OLI MOTOR |
DELTA TAIWAN |
|
SERVO CONTRAL |
DELTA TAIWAN |
|
SERVO OIL PUMP |
SUMITOMO JAPAN |
| ENERGY CONSUMPTION FOR SINGLE LAYER | ||
| EXTRUSION MOTOR POW. | 264KW | 132KW*2 |
| OIL PUMP POWER | 55KW | |
| SERVO PUMP POWER | 7.5KW | SEPARATELY FOR PARISION CONTROL |
| BARREL HEATING POWER | 72KW | 24 zone |
| HEAD HEATING POWER | 100KW | DIE HEATING SEPARATELY |
| COOLING FAN POWER | 1.75KW | 0.125KW*14 |
| TOTAL POWER | 500.25KW | FOR ALL ENERGY CONSUMPTION LISTED ABOVE |
| AVERAGE CONSUMPTION | 260KW | FOR NORMAL WORKING AUTOMATICALLY |
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